Veendeep Oiltek Exports Pvt.ltd. - Exporter from Kandhar, Raigad, India

About Us

Veendeep Oiltek, ISO 9001:2008 certified company ,a trusted name in the industry is one of India's leading and reputed manufacturers and exporters of solvent extraction plants, refinery plants, oil milling plant, hydrogenation plants etc…

Veendeep is the leader for Solvent Extraction Plants and Refinery Plants for edible oil industry.

Veendeep equipments processes different raw materials, of which soya beans, sunflower seed, rapeseed, rice bran, groundnuts, cottonseed and palm oil, are probably the most popular.

Veendeep Oiltek Exports was founded in 1994 by Mr. P.M Bhandari, Managing Director. His two dynamic entrepreneur sons Mr. Pradeep Bhandari, Director and Mr. Devdas Bhandari, Director have set a mission to create superior values and services in all their endeavors.

Under the able guidance of Mr. P M Bhandari, who has more than 35 years of experience in this field, the company has a distinctive record in terms of quality, workmanship, end-results, customer service, guaranteed delivery, intensive R&D and experienced project management, which have greatly helped to prove their edge over competitors.

Veendeep has supplied more than 300 small and large scale plants worldwide

Veendeep, is held in high repute all over the world, and its name stands for experience, innovation, quality assurance, project management, customer service and environmental protection policy.

Since 1999, Veendeep started an exclusive Exports division to cater to the international market efficiently. We manufacture and export CE certified equipments.

From 2001 Veendeep has its own in-house State of the Art workshop to manufacture equipments conforming to highest quality standards. The workshop has more than 5000sq mtrs shop floor and is expanding. This has helped tremendously in providing better design development, stringent quality control and quicker lead time.

Veendeep Oiltek has set standards for the vegetable oil industry. An integrated team of skilled professionals which include project engineers, process engineers, design engineer and service professionals who with their in-depth expertise focus on every detail to ensure best quality products on time.

Veendeep readily offers the customer full support during the implementation of project through all the stages, right from the preliminary stage to asses the techno-economic viability, site selection, preparation of layouts, supply of equipment, offering technicians during installation and start up training for the customer's staff, after sales service, assisting the customer, and continuously updating the technology, thus keeping pace with the time.

Veendeep has a dedicated client base across the world. We have already exported goods to developed countries like China, South Korea, South Africa, Thailand, Syria, Iran and to developing countries like Indonesia, Ghana, Ethiopia, Uganda, Sudan, Nigeria, Zambia, Myanmar ,Central Africa and more countries will be added to our name.

Company Factsheet

Basic Information

Nature of BusinessExporter
Additional BusinessManufacturerService Provider
Company CEOP. M. Bhandari
Total Number of EmployeesUpto 10 People
Year of Establishment1998
Legal Status of FirmLimited Company (Ltd./Pvt.Ltd.)

Statutory Profile

Import Export Code (IEC)03140*****
Tan No.MUMG1*****
Banker
GST No.27AAECG0218M1ZN
CIN No.U34105MH2010PTC209650

Our Facilities

We boast of an efficient workforce, professionally qualified personnel and sound infrastructure appropriate for the production of superior quality products.

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Our Strengths

State of the art facilities
· Inbuilt quality controlled manufacturing methods
· Excellent customer service support
· Conforms to international standards
· Highly competitive pricing

Industry Expertise

We have always striven to improvise quality of our products with consistent industry in - depth analysis, as it is directly proportionate to the satisfaction of our valuable customers. Our commitment for excellence and passion for quality products have shows as the way to growth and prosperity.

Under the able guidance of Mr. P.M. Bhandari, who has an expertise and has gained the hands-on experience in supply and installation of hundreds of plants in the country as well as abroad during his tenure of more than two & half decades, has added and standardized in the Oiltek Design, several modifications updates, proprietary features and they have been put into particle use and proved to be excellent and attractive in terms of achieving.

· Increase in production capacity
· Low solvent / hexane loss
· Less power / steam consumptions
· Best deoilling figures
· Adequate savings in spare parts.
· Higher component life and less maintenance
· Ease and smooth of operation
· Easy expansion
· Cost effective
· Low color high bleach ability oil easy to refine
· Achieve best quality products & by products .

Our Business Overview

A trusted name in the industry, Veendeep Oiltek is one of India's reputed manufacturers and exporters of solvent extraction plants, refinery plants, hydrogenation plant and oil milling plant. At Veendeep Oiltek, we could foresee rapid growth in then oil extraction industry in the years to come and established a company that would provide appropriate technology and equipment for the industry.

Under the able guidance of Mr. Bhandari, the company has a distinctive record in terms of quality, workmanship, end-results, customer service, guaranteed delivery, intensive R&D and experienced project management, which have greatly helped them prove their edge to bag orders for various full plants as can be verified from the clientèle list.

At Veendeep Oiltek, we have set the standards in oil industry. Our integrated team of engineers, designing and service professionals offers you in-depth expertise with a focus on every detail to ensure a quality products on time and in budget.

Why Industry Prefer Veendeep?

- Technical innovation
- Quality, workmanship and the best performance/results
- Intensive R & D
- Experienced project management
- Guaranteed delivery
- Attractive price terms & regular personal rapport by project directors
- Best & prompt services

Our Patrons

Since quality is our priority, it is our ultimate goal to provide best products and customer service. We have a dedicated client base across the world. We have also made inroads into the overseas markets. We have already exported goods to following countries like: Thailand, Syria, Iran, Sudan, Nigeria, Zambia, Myanmar and Central Africa and many more countries will be added to our name.

Preparation

An efficient Extraction would need that every oil bearing cell of the material is in contact with the solvent. In other words, the smooth preparation prior to main extraction is very vital to comply with this contact, smaller the material size, better the penetration of the solvent into the oil bearing cells, but too fine a size will prevent the solvent from percolation through the mass. Hence an optimum size is absolutely essential for efficient extraction.

The method of material preparation does vary from material to material depending upon its oil content and physical properties. We group them as follows:

Oil Cakes
Oil Bearing Seeds (Soybeans, Sunflower, Rape Seed, Canola)
Floury Materials (Rice Bran)

In the case of oil cakes, being big pieces, has to be reduced to proper size and without fail, ensuring that there are no ‘fines’. OILTEK Cake Sizer and Cake Cracker are the finest to this process.

In case of high oil content seeds like soybean, sunflower, rapeseed, canola it passes through, the well proven OILTEK Expander after cracking, cooking & flaking. Seeds like sunflower, rapeseed, canola will pass through the squeezomatic attachment for squeezing the oil before the collects goes to extraction, passing through updated OILTEK Drier Cooler.

In case of Floury materials like rice bran, etc. any of the above equipment are not workable. Hence an OILTEK Pelletiser or Expander with conditioning arrangement has been used to form pellets before extraction.

The prepared material is transported to the Main Extraction Section via an OILTEK Conveyor.

Oil Mill

In former times, oil extraction was done exclusively with presses. In most oil mills, oil extraction is done with expellers as pre extraction before solvent extraction or as direct press extraction. Oil Mills are used for high oil content seeds like sunflower, rapeseed, castor, soyabean, sheanut, copra, mango kernels etc& In smaller capacity plants, it is mostly used as direct extraction but as the capacity increases, oil mills are used for pre extraction.

In an OILTEK Oil mill, seeds are first fed into daybin from where it is uniformly discharged by a rotary valve controlled with VFD.

Seeds are fed into a seed cleaner where the impurities are separated by pneumatic system. After cleaning, the seeds are fed into expellers. An OILTEK Expeller comes with an individual kettle to heat and cook the seeds so that expelling can be done properly and maximum oil is squeezed to obtain high quality oil and cake.

The oil then passes through a screening tank which will remove foots from the oil which is again fed into the expeller. The oil is then pumped through a filter press to remove any fines and clean oil is collected in the tank below from where the oil is pumped to the storage tank.

If oil mill is used as pre extraction method, then the expelled cakes should be cooled in an OILTEK Cooler before entering the extraction section. Our clients avail from us oil expeller machineries and soya crushers etc. Our range of Oil mill machineries are made using high quality raw materials. Crushing plants can be fully utilized from the oil expellers. Soya seed crushing plants, sunflower seed crushing plants and rape seed crushing plants can be best extracted through oil mill. Our clients avail from us oil expeller machineries and soya crushers etc. Our range of Oil mill machineries are made using high quality raw materials. Crushing plants can be fully utilized from the oil expellers. Soya seed crushing plants, sunflower seed crushing plants and rape seed crushing plants can be best extracted through oil mill. At Veendeep, we are offering Sunflower Seed Crushing Plant, Rape Seed Crushing Plants, Soya Crushers, Crushing Plants, oil mill, oil mill machinery and soya oil mill.

Solvent Extraction Plant

The prepared material is received into the OILTEK Extractor by an OILTEK Conveyor via an OILTEK Air seal in the raw material receiver section, which has an arrangement for controlling the level of material received by the Extractor.

The design of OILTEK Extractor is such that its speed is adjusted automatically depending upon the capacity being processed by means of level controllers coupled with variable frequency drive to its motor.

The Extractor chamber consists of a number of solvent sprayers which in uniform, sprays the solvent over the entire bed of raw material. The length and breadth is designed to give sufficient time for intimate contact, penetration and percolation of solvent into raw material. The Extractor is also designed with light and sight viewing glasses to view the spray distribution.

The material coming out of the spraying chamber is de-oiled material with solvent which is to be recovered in the Desolventising section where it is transported by means of a special OILTEK Solvent Seal Conveyor . The mixture of the oil and solvent called “Miscella” is collected in the Miscella tank from where it is pumped to distillation section.

Desolventising
The de-oiled meal contains about 20% - 35% solvent by weight depending on the material. The meal must be desolventised.

The basic principal involved in Desolventation is direct heating of material with steam to a temperature well above boiling point of the solvent and thus ensuring no solvent is left over in the material. Toasting is also heating the material with direct and indirect steam to remove the remaining hexane and as well toast the meal.

Vapours of solvent are then sent to OILTEK Condensers via OILTEK Scrubber where the solvent vapour is washed, and particulars of fines are not carried to the condensers.

The OILTEK Air seals are provided at inlet and outlet of OILTEK Desolventisers to ensure an air tight arrangement. This is essential to keep the solvent loss figure down. The de-oiled and de-solventised meal thus obtained is then transported to Bagging Section.

Veendeep takes great care in designing and sizing the Desolventiser as to minimize the steam and power consumption.

Bagging

Meal Cooling
The deoiled meal from the desolventiser toaster is transported to bagging section via OILTEK conveyors with cooling arrangements. In this section the meal is cooled in OILTEK Meal Cooler which comes with blowers for cooling and cyclone for arresting dust particles.

The cooled meal from outlet of the cooler is then screened in a Screener/Grader for separating any large particles which are reduced to smaller fines in OILTEK lump grinder. The meal is then bagged in OILTEK Automatic Bagging Machine.

Degumming

Degumming is the first stage in the refining process. It is sued to separate the gums, phospholipids, proteins etc… that are insoluble in oil when hydrated.

Salient features of the process are:

Water degumming can be carried out in the Extraction Plant.
The separated gums are added to the deoiled meal in the toaster.
To produce lecithin, these gums are dried separately.

Crude oil is pumped continuously to an in line mixer where in pre-calculated quantity of water is added. Oil water mixture is fed to the hydration tank and allowed sufficient residence time for the gums to agglomerate on hydration and pumped to Separator where the oil and hydrated gums are separated and pumped to storage. Some particles that are not removed by water degumming need Acid Treatment.

Degummed oil from the separator is fed to a knife mixer, where it is intensively mixed with requisite quantity of concentrated phosphoric mixture and is allowed a brief holding time in the mixer and the precipitation of phosphatides and trace metals take place.

Neutralising

Neutralization is a chemical process for separating the free fatty acids from oils using Caustic.

The neutralised oil is to be washed before bleaching to separate any traces of soap or acid from oil.

After washing, the oil is vacuum dried to remove any water traces.

Salient features are:

Easily transforms free fatty acids into soap
Removal of phospholipids that are not hydrated at degumming level
Removal of metals, pigments and other volatiles.

Degummed oil after conditioning is fed into the mixer where it is mixed with calculated quantity of caustic soda solution of suitable strength. Free fatty acids in the oil react with caustic soda to form soap. The mixture of oil and soap along with the precipitated gums is fed into a Centrifuge to separate oil and soap stock.

Washing
Neutralised oil is then pumped into knife mixture. The oil is mixed intensively with hot water fed by pump in the knife mixer, then the mixture is fed into a Centrifuge (separator).Traces of soap in the neutralised oil is separated by water from the oil phase. Oil and soapy water are then separated in the hermetic centrifuge/separator. The washed oil from separator is dried continuously in the vacuum drier.

Vacuum Drying
Washed oil is fed continuously to the Vacuum dryer and sprayed through specially designed nozzles.

Continous Bleaching

The main purpose of bleaching is to remove coloring matters by absorption to obtain finished product with the desired color, on the other hand, for conventional refining, bleaching serves also to eliminate traces of soap before oil is passed to the final stage of deodorization.

The degummed/neutralised oil is first heated to desired temperature and then bleaching earth is added in adequate quantity controlled by PLC into the OILTEK Oil – Earth mixer under vacuum.

This mixture of oil and earth is then pumped to OILTEK Bleacher where it is agitated by open sparge steam and uniform bleaching takes place.

This is then transferred to Pressure leaf filters where the spent earth ( Cake) is separated and filtered oil again by passing it through polish filters.

The salient features of the process are as follows:

Uniform holding time of the oil-earth mixture in the bleacher
Oil filtration in hermetic leaf filters that requires no maintenance.
Savings of both labor and floor space, as well as in a lower bleaching earth consumption to obtain the same bleaching result.
Accurate and convenient metering of oil and earth for obtaining quickly oil of the desired color.
Filtered oil is kept under vacuum during whole process.
The bleacher is totally maintenance free as there are no mechanical agitators.
Oil content in spent earth (cake) not exceeding 24%.

Dewaxing/Winterising

Sunflower, Corn and Rice bran oil is to be Dewaxed/Winterised before consumption as it contains high molecular weight wax. The wax makes the oil cloudy.

To obtain very clear quality of oil specially in cold conditions, oil needs to be dewaxed/winterised. If oils stored at low temperatures , waxes, high melting tri glycerides and certain gums may separate as solids from the oil. This leads to an undesirable cloudy appearance , and many consumers may mistakenly think the oil is spoiled.

The steps for the Dewaxing/winterising process are as follows:

The oil is cooled in crystallisers and gradually the crystal formation takes place. Here filter aid is also added.
The oil is then transferred to a maturator where the crystals are allowed to grow. The oil is continuously cooled by the help of glycol water flowing through the coils.
Finally the oil is filtered on hermetic pressure leaf filters to remove the waxes.
For Rice bran oil, Veendeep has developed P P Filters which are more suitable for high wax oil.

The major advantages of this process is :

Single plant can be used for Dewaxing and Winterising.
Optimum care is taken to maintain the formed crystals till filtration.
Minimum filter aid consumption.

Deodorising

Deodorising is the final stage of the refining process and it is used to free the bleached/dewaxed oil from odoriferous material, free fatty acids and other minor impurities present.

Veendeep Oiltek’s special Deordorisation plant processes bleached oil to give superior quality odorless, colorless, bland oil with good shelf life.

Salient features of the process are :

Heating and cooling the oil is done under vacuum ensuring high quality and no side products.
Efficient heat recovery of more than 80% ensuring low energy consumption.
Shallow bed design for intricate mixing of steam and oil.
Efficient scrubbing of the fatty acids for low carry over to the hot wells.

The bleached oil is first pumped into Deareator where entrapped air if any is removed. The oil is then heated in vacuum final heater to the required deodorising temperatures with the help of high pressure steam/ Thermic Fluid heating system.

The oil flows into the trays of the Deodoriser along longitudinal channels. Sparge steam pipes are installed in each compartment for intimate mixing of the oil and the steam.

The oil then flows to subsequent many deodorising trays and then finally enters into the heat recovery tray. The oil is then cooled in the heat exchanger .

The deodorised oil then passes through a set of polish filters for storage.

The fatty acids and other components pass through large ducts and are condensed in special condensing section by means of fatty acids circulating at low temperature.

Hydrogenation

Hydrogenation is an oils and fats modification process.It is mainly used on vegetable oils like soya, rape, cotton or sunflower to increase their oxidative stability and to improve their melting properties by reducing their degree of unsaturation. As a result, these oils or fats reach a consistency that is ideal for use as margarine or shortening components

Hydrogenation is a reaction involving the use of a catalyst, most generally nickel, and is also an exothermic reaction.

Careful and precise hydrogenation requires that the constituents – oil, gaseous hydrogen and solid catalyst – should be mixed perfectly. This is done in a closed vessel, by agitation of the catalyst – fatty material suspension in contact with hydrogen.

The purpose of agitation is to promote hydrogen absorption and to maintain a permanent flow of fatty material through the pores of the catalyst. To do this, we use the Hydrogenator, in which hydrogen is forced into the oil and remains in it until the gas is fully consumed. The hydrogenator is batch type. It is equipped with several features to control and master reaction pressure, reaction temperature and the quantity and flow of hydrogen injected, all of which are essential to guarantee selective hydrogenation.

The feedstock used for hydrogenation is usually caustic refined and bleached oil. With the improvement of the degumming processes, there is a tendency to hydrogenate degummed oils. After hardening, those oils are bleached and physically refined.

Main Advantages of this process are:

Improved gas dispersion;
Low specific energy consumption;
Steam production
Fully automated plant and reliable controls;
No venting required as hydrogen is entirely consumed at the end of the reaction

Fractionation

The process of fractionation consists of the separation of the liquid part (olein) from the solid part (stearin). In principle the process is very simple, involving:

Keeping the fat at a controlled temperature to allow crystallization.
Separate the formed crystals

Veendeep has adopted the dry fractionation process operating batch wise, as opposed to centrifugal separation with the aid of detergents or solvent fractionation. With this process oil is kept at a controlled temperature in large tanks with slow stirrers. Crystals form and build into aggregates of several millimetres in diameter. The slurry is pumped through a membrane-filter press for separation of the olein and stearin fraction.

The stearin cake obtained from the membrane filter press is melted in the stearin-melting tank below the press, which also acts as a stearin intermediate tank, prior to storage or packaging.

Why Us?

State of the art facilities conforming to International Standards
Technical Innovation
Extensive R & D
Experienced Project Management
In-house quality controlled manufacturing methods
Superior Quality, dedicated workforce, best performance/results
Guaranteed delivery on time.
Attractive price terms & regular personal rapport by Project Directors
Excellent customer service support & prompt services